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Real-Time Estimation of Production Rates in Gas Condensate Wells Using aMachine Learning Model

  • K. Raslan
  • , H. Elnaggar
  • , A. Shahin
  • , I. Owusu
  • , O. Elagab
  • , M. Aboushanab
  • , Mostafa Sobhy
  • , Basil Nafea
  • , Abdelateef Adam
    • University of Wyoming
    • Stevens Institute of Technology
    • Khalda Petroleum Company

    Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

    Abstract

    For efficient reservoir management, production allocation, and surface facility optimization, recoveryrates in gas condensate wells must be continuously and accurately estimated. Conventional measurementsystems, like well testing separators and multiphase flow meters, are costly, need upkeep, and are frequentlynot available at every well location. With the help of readily measured surface parameters for gas-condensate wells, this study proposes a machine learning method for the real-time estimation of gas,condensate, and water production rates. Three separate extreme gradient boosting (XGBoost) regressionmodels were created, one for each target phase, using a dataset of about 33,000 records from producing gas-condensate wells. To preserve model generalization, an extensive feature engineering was used, includingcomputed parameters like flow energy, differential pressure ratios, and temperature-pressure products.Using RandomizedSearchCV with 10-fold cross-validation, hyperparameter tuning was carried out, withRMSE serving as the main optimization metric. With low mean absolute errors, the models obtained R2values of 0.999 for gas, 0.996 for condensate, and 0.985 for water on the test set. Both manual and batchdata input were supported by the trained models, which were then integrated with decline curve analysisfor production forecasting in an internal Streamlit-based gas wells virtual meter application. Excellentagreement between predicted and measured rates was shown in a field application, confirming the method'sviability as an affordable and scalable substitute for conventional flow measurement systems.

    Original languageBritish English
    Title of host publicationIPTC Summit on AI for the Energy Industry, IPTC 2026
    ISBN (Electronic)9781964523071
    DOIs
    StatePublished - 2026
    Event2026 IPTC Summit on AI for the Energy Industry, IPTC 2026 - Dubai, United Arab Emirates
    Duration: 13 Jan 202614 Jan 2026

    Publication series

    NameIPTC Summit on AI for the Energy Industry, IPTC 2026

    Conference

    Conference2026 IPTC Summit on AI for the Energy Industry, IPTC 2026
    Country/TerritoryUnited Arab Emirates
    CityDubai
    Period13/01/2614/01/26

    Keywords

    • decline curve analysis
    • gas condensate wells
    • machine learning
    • production rate
    • virtual flowmeter

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