Electrocatalytic ultrafiltration membrane reactors designed from dry-spun self-standing carbon nanotube sheets

The development of electrochemically active ultrafiltration membrane reactors offers promising perspectives to achieve simultaneous separation and degradation of persistent organic pollutants and support triggered self-cleaning of membrane materials upon surface fouling. Here, electro-responsive ultrafiltration membranes were synthesised from drawable carbon nanotubes (CNT) dry-spun as ultra-thin sheets onto preformed carbon nanofibre (CNF) supports to generate a unique class of electrically conductive and flexible ultrafiltration membranes. The pore size of the CNT-based membranes, on the order of ∼ 28 nm, was fine-tuned by controlling the dry layering and orientation of the CNT sheets to manage the membrane selectivity. The CNT-based membranes were used as effective conductive platforms to promote charge transfer during electrocatalytic degradation of acetaminophen, as a model contaminant. The CNT-based membranes, besides offering water permeance up to 2.77 × 10³ L.m⁻².h⁻¹.bar⁻¹, yielded electrocatalytic kinetic constant up to 46.5 × 10⁻³ min⁻¹ during combined electrochemical reaction and ultrafiltration process, which is 1.4 to 39 times larger than previously reported values. Such high performance was maintained quite stable even after 8 reuse cycles. These results demonstrate the potential of CNT dry spinning technology for the scalable fabrication of highly permeable, but selective CNT-based membranes with remarkable electrochemical properties towards cost-effective water treatment at an exceptional reaction rate.