Assisted sonication vs conventional transesterification numerical simulation and sensitivity study

Transeterification is known as slow reaction that can take over several hours to complete as the two immiscible liquid reactants combine to form biodiesel and the less favorable glycerol. The quest of finding the perfect catalyst, optimal operational conditions, and reactor configuration to accelerate the reaction in mere few minutes that ensures high quality biodiesel, in economically viable way is coming along with sonication. This drastic reduction is a key enabler for the development of a continuous processing that otherwise is fairly costly and low throughput using conventional method. The reaction kinetics of sonication assisted as inferred by several authors is several time faster and this work implements these rates in a high fidelity numerical simulation model. This flow model is based on Navier-Stokes equations coupled with energy equation for non-isothermal flow and the transport equations of the multiple reactive species. The model is initially validated against experimental data from previous work of the authors using an annular reactor configuration. Following the validation, comparison of the reaction rate is shown to gain more insight to the distribution of the reaction and its attained rates. The two models (conventional and sonication) then compared on the basis of their sensitivity to the methane to oil molar ratio as the most pronounced process parameter. Both the exit reactor yield and the distribution of the species are evaluated with favorable yield under sonication process. These results pave the way to build a more robust process intensified reactor having an integrated selective heterogeneous catalyst to steer the reaction. This can avoid the downstream cleaning processes, cutting reaction time, and render economic benefit to the process.